ACROSS INTERNATIONAL – DUAL JACKETED 316 SS CRYSTALLIZATION FILTER REACTOR PACKAGE – 100L
Pricing updates in progress, contact our team for an accurate quote.
The dual jacketed stainless steel crystallization filter reactors, or isolation filter reactors, are designed to create an ideal environment for a synthetic reaction of cannabis extracts using controlled temperature and vacuum. All Ai reactors feature adjustable stirring speeds and a constant pressure-feeding funnel that allows you to add material to the vessel at a uniform and controlled speed. The built-in condenser makes it possible to recover solvents. These SS crystallization reactor packages include everything you need to start operating out of the box.
Crystallization of CBD or THCa is a precipitation process in which CBD solids form in a solvent, usually pentane or heptane. To crystallize CBD, the distilled CBD oil must be dissolved in a solvent forming a supersaturated solution. This solute is then chilled, making the CBD or THCa precipitate out of the solution and crystalize.
Ai 316L Grade Stainless Steel Reactor Features
- Dual jacketed. A sealed outer insulation jacket provides the best temperature performance inside the chamber
- All wetted parts on main vessel and lid built with pharmaceutical grade 316L SST
- Shell and tube heat exchanger with 70 tubes for the best condensing results
- ElectroPolished internal chamber
- Greatly reduces surface roughness by levelling micro-peaks and valleys
- Improved vacuum pressures, out-gassing rates, and pumping speed
- Prolong equipment lifespan by reducing friction and wear
- Much better sterilized and semiconductor-grade surface
- Essential for the food and pharmaceutical industries
- Detachable condenser and collection tanks
- Dual collection tanks with big sight glass allow you to drain without breaking the vacuum
- High drain port clearance for easy draining or added filtration
- Large ports (top 12" bottom 6") allows easy chamber cleaning
- Top placed vacuum port on the condenser provides better flow and condensing results
- No messy cable, with space-saving integrated stirring motor controller
- Heavy-duty stainless-steel frame with swivel casters
- A built-in flashlight gives you a clear view inside the chamber
- Positive/negative pressure gauge
- Matte finish stainless steel
- Customizable lid for various applications
- Tons of tri-clamps adapters available, e.g. tri-clamp to hose barb/KF25/NPT
- Choice of bolted or pin clamp for various pressure applications
- Flexible bellow condenser connection reduces shipping damage
- The electric motor and controller model is ETL certified to UL and CSA standards
- Available Peer-Reviewed model (pneumatic motor and controller) is approved to be used with Acetone, Ethanol, Heptane, Hexane, Isopropyl Alcohol, Methanol, and Pentane.
SS 100L Crystallization Reactor Package includes:
- (1) SR100 stainless steel reactor with an electric motor
- (1) KF25 flexible vacuum bellow (2 metres)
- (2) KF25 quick clamp and centring ring
- (1) KF25 to 1.5" Triclamp Adapter
- (1) ULVAC 220V UDP-6 6 cfm 6 torr 2-head diaphragm pump and vacuum hose
- (1) KF25 Accessories Package
- (1) KF25 wing nut clamp
- (1) KF25 centering ring
- (1) KF25 vacuum bellow
- (1) HUBER Unistat 510 -50°C To 250°C With Pilot ONE
- (1) Huber expansion tank, adapters, tubing and fluid package:
- (1) M60 (-60 to 115) 5L - fluid
- (3) M60 (-60 to 115) 10L - fluid
- (2) 90 degree M30 X 1.5 (male) to M30 X 1.5 (female)
- (2) Hose MT-350-2-M30x1,5 (f)
- (2) M30 X 1.5 (male) to 1" NPT (male)
- (1) Ai C30 220V -30C/-22F 30L/min 40L volume chiller
- (1) Ai UL/CSA 220V T40x -40C cold trap
- (1) Pnumatic motor w/ C1D1 peer review (NOT INCLUDED. AVAILABLE AT ADDITIONAL COST. PLEASE INQUIRE IF INTERESTED)
Additional information
| Weight | 350 lbs |
|---|---|
| Dimensions | 38 × 32 × 82 in |
Specifications
| Model | SR100 |
| Electric stirring motor | 220V, 50/60Hz, 1~Phase, 200 watts, 1/4 HP Rotation: 450 rpm max. (±8%) Starting torque: 3.0 N.m Rated toruqe: 1.54 N.m Built-in gearbox ratio: 3:1 to 180:1 Controller: Delta, UL listed |
| Pneumatic stirring motor | – Power: 1/4 HP – Rotation: 450 rpm max. (±8%) – Compressed air pressure range: 30 to 80 psi (0.2 to 0.55 MPa) – Working temperature: -10C to +70C – For constant use: set rpm to 80% of maximum rpm – Motor lubricant Daphne Eponex EP-No. 1 Check/replenish/replace every 500 hours – Air lubricant Type: JIS K2213-1 (ISOVG32) Recommended products: Shell Vitrea Oil 32, JOMO Turbine 32, COSMO Turbine 32 Speed: 2-3 drops per minute – For safety purpose, detach compressed air supply when not in use, left un-attended or at night – Do not run motor un-loaded – Set Air Adjuster to minimum at initial run, make sure motor is working properly, before increasing CFM – Before inspecting unit, stop the motor and detach air supply. Do NOT inspect unit when motor is in action. – Make sure exhaust port/hole is clear from any debris or blockage – Check every 2-3 days: Air Lubricant, Air Filter water drain |
| Port configuration | Lid: 6″ triclamp Center motor port: 3″ triclamp Drain port: 6″ triclamp Drain port on/off valve: 2″ triclamp Vacuum port: 1.5″ triclamp Condenser recirculating fluid port: 1/2″ female NPT Vessel jacket recirculating fluid ports: 1″ female NPT |
| Main vessel | Volume: 100L Material: 316L grade stainless steel Interior finish: ElectroPolished |
| Agitator | Structure: propeller, 3-blade, dual-layer (standard) Style: quick-change Material: 316L grade stainless steel Detachable length: 20 inches |
| Center fluid jacket | Volume: 22L Material: 304 grade stainless steel |
| Outer insulation jacket | Sealed Material: 304 grade stainless steel |
| Collection tank | 10L x 2 |
| Material | All wetted parts 316L grade stainless steel on main reactor body Rest of reactor in 304 grade stainless steel |
| Main Condenser | Style: shell and tube heat exchanger Number of tubes: 70 Condensing area: 0.89 m2 |
| Pressure | Ultimate vacuum level: 1 Torr |
| Temperature range | -55°C to +250°C (-67°F to +482°F) |
| Temperature sensor/display | Regular: BOOST.TTA.0101, -200C to 480C, 50.5 clamp Explosion proof: BOOST.TTA.0102, -200C to 480C, 50.5 clamp |
| Sealing gasket | Food grade Viton |
| Main Mounting Frame | Heavy duty 2 x 2″ 304 grade stainless steel, mounted on four casters |
| Drain port ground clearance | Drain port: 19.5 inches Drain valve: 14 inches |
| Shipping Weight (Unit) | 255 Lbs / 350 Lbs |
| Shipping Dimensions | 38 x 32 x 82″ (WxDxH) |
| Compliance | ETL tested to UL and CSA standards |
