ACROSS INTERNATIONAL – DUAL JACKETED 316 SS CRYSTALLIZATION FILTER REACTOR PACKAGE – 100L
$142,009.02
The dual jacketed stainless steel crystallization filter reactors, or isolation filter reactors, are designed to create an ideal environment for a synthetic reaction of cannabis extracts using controlled temperature and vacuum. All Ai reactors feature adjustable stirring speeds and a constant pressure-feeding funnel that allows you to add material to the vessel at a uniform and controlled speed. The built-in condenser makes it possible to recover solvents. These SS crystallization reactor packages include everything you need to start operating out of the box.
Crystallization of CBD or THCa is a precipitation process in which CBD solids form in a solvent, usually pentane or heptane. To crystallize CBD, the distilled CBD oil must be dissolved in a solvent forming a supersaturated solution. This solute is then chilled, making the CBD or THCa precipitate out of the solution and crystalize.
Ai 316L Grade Stainless Steel Reactor Features
- Dual jacketed. A sealed outer insulation jacket provides the best temperature performance inside the chamber
- All wetted parts on main vessel and lid built with pharmaceutical grade 316L SST
- Shell and tube heat exchanger with 70 tubes for the best condensing results
- ElectroPolished internal chamber
- Greatly reduces surface roughness by levelling micro-peaks and valleys
- Improved vacuum pressures, out-gassing rates, and pumping speed
- Prolong equipment lifespan by reducing friction and wear
- Much better sterilized and semiconductor-grade surface
- Essential for the food and pharmaceutical industries
- Detachable condenser and collection tanks
- Dual collection tanks with big sight glass allow you to drain without breaking the vacuum
- High drain port clearance for easy draining or added filtration
- Large ports (top 12" bottom 6") allows easy chamber cleaning
- Top placed vacuum port on the condenser provides better flow and condensing results
- No messy cable, with space-saving integrated stirring motor controller
- Heavy-duty stainless-steel frame with swivel casters
- A built-in flashlight gives you a clear view inside the chamber
- Positive/negative pressure gauge
- Matte finish stainless steel
- Customizable lid for various applications
- Tons of tri-clamps adapters available, e.g. tri-clamp to hose barb/KF25/NPT
- Choice of bolted or pin clamp for various pressure applications
- Flexible bellow condenser connection reduces shipping damage
- The electric motor and controller model is ETL certified to UL and CSA standards
- Available Peer-Reviewed model (pneumatic motor and controller) is approved to be used with Acetone, Ethanol, Heptane, Hexane, Isopropyl Alcohol, Methanol, and Pentane.
SS 100L Crystallization Reactor Package includes:
- (1) SR100 stainless steel reactor with an electric motor
- (1) KF25 flexible vacuum bellow (2 metres)
- (2) KF25 quick clamp and centring ring
- (1) Â KF25 to 1.5" Triclamp Adapter
- (1) ULVAC 220V UDP-6 6 cfm 6 torr 2-head diaphragm pump and vacuum hose
- (1) KF25 Accessories Package
- (1) KF25 wing nut clamp
- (1) KF25 centering ring
- (1) KF25 vacuum bellow
- (1)  HUBER Unistat 510 -50°C To 250°C With Pilot ONE
- (1) Â Huber expansion tank, adapters, tubing and fluid package:
- (1) M60 (-60 to 115) 5L - fluid
- (3) M60 (-60 to 115) 10L - fluid
- (2) 90 degree M30 X 1.5 (male) to M30 X 1.5 (female)
- (2) Hose MT-350-2-M30x1,5 (f)
- (2) M30 X 1.5 (male) to 1" NPT (male)
- (1) Ai C30 220V -30C/-22F 30L/min 40L volume chiller
- (1) Ai UL/CSA 220V T40x -40C cold trap
- (1) Pnumatic motor w/ C1D1 peer review (NOT INCLUDED. AVAILABLE AT ADDITIONAL COST. PLEASE INQUIRE IF INTERESTED)
Additional information
| Weight | 350 lbs |
|---|---|
| Dimensions | 38 × 32 × 82 in |
Specifications
| Model | SR100 |
| Electric stirring motor | 220V, 50/60Hz, 1~Phase, 200 watts, 1/4 HP Rotation: 450 rpm max. (±8%) Starting torque: 3.0 N.m Rated toruqe: 1.54 N.m Built-in gearbox ratio: 3:1 to 180:1 Controller: Delta, UL listed |
| Pneumatic stirring motor | – Power: 1/4 HP – Rotation: 450 rpm max. (±8%) – Compressed air pressure range: 30 to 80 psi (0.2 to 0.55 MPa) – Working temperature: -10C to +70C – For constant use: set rpm to 80% of maximum rpm – Motor lubricant Daphne Eponex EP-No. 1 Check/replenish/replace every 500 hours – Air lubricant Type: JIS K2213-1 (ISOVG32) Recommended products: Shell Vitrea Oil 32, JOMO Turbine 32, COSMO Turbine 32 Speed: 2-3 drops per minute – For safety purpose, detach compressed air supply when not in use, left un-attended or at night – Do not run motor un-loaded – Set Air Adjuster to minimum at initial run, make sure motor is working properly, before increasing CFM – Before inspecting unit, stop the motor and detach air supply. Do NOT inspect unit when motor is in action. – Make sure exhaust port/hole is clear from any debris or blockage – Check every 2-3 days: Air Lubricant, Air Filter water drain |
| Port configuration | Lid: 6″ triclamp Center motor port: 3″ triclamp Drain port: 6″ triclamp Drain port on/off valve: 2″ triclamp Vacuum port: 1.5″ triclamp Condenser recirculating fluid port: 1/2″ female NPT Vessel jacket recirculating fluid ports: 1″ female NPT |
| Main vessel | Volume: 100L Material: 316L grade stainless steel Interior finish: ElectroPolished |
| Agitator | Structure: propeller, 3-blade, dual-layer (standard) Style: quick-change Material: 316L grade stainless steel Detachable length: 20 inches |
| Center fluid jacket | Volume: 22L Material: 304 grade stainless steel |
| Outer insulation jacket | Sealed Material: 304 grade stainless steel |
| Collection tank | 10L x 2 |
| Material | All wetted parts 316L grade stainless steel on main reactor body Rest of reactor in 304 grade stainless steel |
| Main Condenser | Style: shell and tube heat exchanger Number of tubes: 70 Condensing area: 0.89 m2 |
| Pressure | Ultimate vacuum level: 1 Torr |
| Temperature range | -55°C to +250°C (-67°F to +482°F) |
| Temperature sensor/display | Regular: BOOST.TTA.0101, -200C to 480C, 50.5 clamp Explosion proof: BOOST.TTA.0102, -200C to 480C, 50.5 clamp |
| Sealing gasket | Food grade Viton |
| Main Mounting Frame | Heavy duty 2 x 2″ 304 grade stainless steel, mounted on four casters |
| Drain port ground clearance | Drain port: 19.5 inches Drain valve: 14 inches |
| Shipping Weight (Unit) | 255 Lbs / 350 Lbs |
| Shipping Dimensions | 38 x 32 x 82″ (WxDxH) |
| Compliance | ETL tested to UL and CSA standards |
